User Manual

• Introduction
• Hardware
• Programming
• Other IDEs
• Pin Map
• P03 Programmer

Introduction

ESP32 Open IoT and IIoT Gateways (P01 & P02)

Open IoT Gateway is also called as a PAC (Programmable Automation Controller). PAC products combine the functionality and openness of a PC, the reliability of a programmable logic unit like PLC and the intelligence of I/O modules with flexible software tools for a wide range of applications from data acquisition, process control, motion control to energy and building management.

Our PAC family includes FreeRTOS PACs and MicroPython PACs for different requirements in OS, CPU and development platform.

The P01 and P02 Gateways are based on ESP32 Xtensa LX6.

If you want to get started, make sure you have complete set of:

• Tag-connect cable
• Tag-connect retaining clip board (optional)
• Open IoT and IIoT Gateway
• USB Programmer

Hardware

ESP32 Open IoT and IIoT Gateways (P01 & P02)

Features

Features
Open IoT gateway
ESD protection for the RS485 data line
Power supply: +12 to +30 VDC
Transmission speed up to 115200 bps
Tx, Rx and power LED indicators
RS485 embedded termination 120 ohm
Optional WiFi
Operating temperatures: -40°C to +75°C
DIN-rail mounting
Dimensions: 90x56.4x22.5 mm
3 years warranty
Customization of OEM is welcomed

Frame ground FG

Electronic circuits are constantly prone to electrostatic discharge ESD. Redisage Electronics modules feature a design for the frame ground terminal block FG. The frame ground provides a path for bypassing ESD, which provides enhanced static protection ESD abilities and ensures the module is more reliable. Connecting FG terminal block to the earth ground will bypass the ESD disturbances outside the device so will provide a better level of protection against ESD.

Frame Ground FG connection reference drawing is provided below.

If earth ground is not available FG can be left floating or it can be connected with the power supply GND.

Specifications‎‎‎

Redisage PN		P01	P02
Ports	RS232	-	-
	RS485	-	-
	RS232/RS485	2x	2x
Microcontroller		ESP32
WiFi		N/A	802.11 b/g/n 150 Mbps / 2.4 GHz
Bluetooth		N/A	v4.2 BR/EDR and BLE
SMA socket connector for WiFi/BT antenna
Tactile switch
Power	Voltage	12-30 VDC
	Power	< 1 W
Frame ground protection		yes
Baud rate		up to 115200 bps
LED indicators		power, link activity, programmable RGB
RS485 termination		120 ohm manually enabled
Connector	RS232/RS485	8-pin terminal block max. 2.5 mm2 wire
	Power	3-pin terminal block max. 2.5 mm2 wire
	Ethernet	RJ45
Transmission distance	RS485	max. 1,200 m at 9.6 kbps; max. 400 m at 115.2 kbps (Belden 9841 2P twisted-pair cable, if different cables are used, the transmission distance may change)
	RS232	max. 15 m at 115.2 kbps
Mounting and enclosure		DIN rail, plastic PA - UL 94 V0, black/green
Temperatures		-40°C to +75°C operating and storage
Humidity		10 - 90% RH, non-condensing
ESD protection		±4 kV contact discharge / ±8 kV air discharge
Certification		CE, RoHS, EMC, LVD
Norms		61000-6-2 - Immunity standard for industrial environments 61000-6-4 - Emission standard for industrial environments

LED indicators

Gateway P01			Gateway P02
LED indicator	Color	Function	LED indicator	Color	Function
PW	Blue	Power	PW	Blue	Power
ETH	Green	Network activity	ETH	Green	Network activity
ST	Red / Green / Blue	Programmable LED	ST	Red / Green / Blue	Programmable LED

Pin assignments

P01

P02

Board overview

The complete Open IoT and IIoT Gateway kit consists of:

• developer module
• RJ45 network adapter
• hardware programmer

Power input pinout

• VCC - power supply input 9-30 VDC
• GND - power supply ground
• DI - digital input (used while there is no button mounted and it can be shorten only to GND)
• FG - frame ground

Test connectors

Provided test connectors can be used for board debugging.

• GPIO_38 - ESP32 general purpose input
• 3V3 - 3.3 VDC
• I2C_SCL, I2C_SDA - I2C connectors
• GND - ground
• NC - not connected
• FGC - frame ground connector
• BUT_EXT - button test line (default: high state)
• Q2 - Q2 output of parallel register (74HC595BQ)
• STCP - clock input of serial register (74HC595BQ)
• SHCP - clock input of buffer register (74HC595BQ)
• Q7S - output of serial register (74HC595BQ)
• CHIP_PU - chip power up line ('1' - powers chip up)

Button / antenna

The antenna connector can be replaced with a button which can be used for, for example, restoring device to the default configuration, saved in EEPROM.

In order to use the button instead of the antenna, the R52 resistor (near the microUSB connector, on the bottom side) has to be soldered to the board.

RS232 ports

The device has 2 independent RS485 ports.

RS485 ports

The device is equipped with two MAX481 transceivers that enable communication in the RS485 standard on two channels independently.

As the RS485_1 / RS232_1 and RS485_2 / RS232_2 standards use common microcontroller serial ports, it is possible to use only 1 interface from the pair at a time.

ETHERNET

In order to support the Ethernet network interface communication, the network adapter available in the kit must be installed on the module (pay attention to its correct installation). This interface is supported by the external IP101G physical layer which communicates with the ESP32 microcontroller.

Programming

The device can be programmed only with the external hardware programmer connected via Tag-Connect connector.

Programming

ESP32 Open IoT and IIoT Gateways (P01 & P02)

Install IDE

Please, follow the instructions located here to install the ESP-IDF framework on your local machine. ESP-IDF is available both on Windows and Linux. It can also be installed through some popular IDEs: VS Code or Eclipse.

ESP-IDF is required to build the examples written in C for the device. However, it can be also programmed in MicroPython (Thonny).

Connect the programmer

ESP32 IoT and IIoT Gateways can be programmed only with the external hardware programmer (for example P03) connected via the Tag-Connect connector. After connecting it to the board and a PC, a new COM port should be available.

Connect the power supply

In order to successfully flash the device, it has to be connected to the power supply (9 - 30 VDC) using the VCC and GND connectors.

Create your own programs

After all of the above steps are done, the device should be ready to be programmed.

Build, flash and monitor the device

VS Code ESP-IDF extension

1. Make sure that there is a ".vscode" folder in the project tree. If not, add it with the "F1" + "ESP-IDF: Add vscode Configuration Folder" command.
   
   

   

   
   
2. Set your device target with "F1" + "ESP-IDF: Set Espressif Device Target". Then choose current workspace folder and then "esp32". Lastly choose "Custom board" and confirm it.
   
   

   
   

   
   

   
   
   

3. Set port where the device is attached to with "F1" + "ESP-IDF: Select Port to Use (COM, tty, usbserial)".
   
   

   
   
   

4. Finally select "UART" flash method with "F1" + "ESP-IDF: Select Flash Method".
   
   

   

   

   
   
5. Build your project, flash it to the device and open a serial monitor with the "F1" + "ESP-IDF: Build, Flash and Start a Monitor on your Device". If everything was set properly the serial monitor should open after a successful flash.
   
   

   

Thonny

1. Hit "F5" button in Thonny IDE to run the current script.
   

   

   
   
2. Click "File" -> "Save copy..." -> "MicroPython device" and save this file as "main.py" in order to execute this code every time the gateway powers on.
   

   
   

   
   

   
   

Other IDEs

ESP32 Open IoT and IIoT Gateways (P01 & P02)

The device can be programmed also in other development environments. Programming gateways is supported on every popular operating systems like Windows, Linux or MAC OS. This document was prepared in reference to Windows.

ESP-IDF framework

The main tool is ESP-IDF framework provided by Espressif. To get more information about installation, visit manufacturer’s 
website: Get Started - ESP32 -  — ESP-IDF Programming Guide latest documentation.

Manual Installation of ESP-IDF: Standard Setup of Toolchain for Windows - ESP32 -  — ESP-IDF Programming Guide latest documentation.

During the ESP-IDF installation you might be asked for install Eclipse additionally.

After successful process it is necessary to add new enviroment variables.

Variables names:

• IDF_PATH - paste the path of the directory with ESP-IDF framework
• IDF_TOOLS_PATH - paste the path of the directory with ESP-IDF tools

Finally you can run ESP-IDF CMD and start to manage your project. There should be an icon on the desktop or easy access to ESP-IDF.

Create new project

idf.py create-project -p <name>

Build project

idf.py -p <port> build

Flash project

idf.py -p <port> flash

idf.py -p <port> flash monitor

Erase flash

esptool.py --port <port> erase_flash

MinGW

Download MinGW with GUI from MinGW - Minimalist GNU for Windows and install on your PC. After a successful installation run MinGW Installation Manager (GUI).

Now we need to install Basic Setup. Right click on every square fields in “Package” tab, then “Mark for Installation”. Next, in “Installation” tab click on “Apply Changes” and then “Apply”.

To check if the installation is successful, open Command line and type:

gcc --version

IDE

You can edit code in your preferred IDE as ESP-IDF is handling the final build and flash.

Recommanded IDEs:

• CodeBlocks
• Visual Studio Code
• Eclipse
• Thonny IDE

Visual Studio Code

• Download the package with example projects for IoT Gateway.
• Select one of the demos and copy it to a new directory.
• Open Visual Studio Code and click on the extension tab.
• Install and configure C/C++ extensions.

• Open directory in VS Code.

• If errors occur, edit “includePath” settings.
  

• Add the line "${env:IDF_PATH}/**".
  

• Now code is ready to be modified.

• To build or flash project, use ESP-IDF CMD.

Visual Studio Code provides an extension “Espressif IDF” which has some issues at this moment. However it is not essential for editing code.

CodeBlocks

• Download the package with example projects for IoT Gateway.
• Select one of the demos and copy it to a new directory.
• Run ESP-IDF CMD, set the path to your project and then generate project for CodeBlocks:

cmake -G "CodeBlocks - MinGW Makefiles"

• Run CodeBlocks. Click on "File → Open…", find .cbp type file and click on “Open”.

• After this, there should be a project tree available and code is ready to be modified.

• To build or flash project, use ESP-IDF CMD.

Thonny IDE

• Download and install Python interpreter.
• Download the package with example projects for IoT Gateway.
• Select one of the demos and copy it to a new directory.
• Run ESP-IDF CMD, erase flash using:

esptool.py --port <COMX> erase_flash

• Download firmware which allows to run microPython.

• Flash .bin file using:

 esptool.py --port <COMX> write_flash -z 0x1000 <name_of_the_bin_file>

• Open serial port monitor like “Putty”, set COM port, baudrate, connection type to serial and click on “Open”.

• Now you can run Python console on ESP32.

• Download and install Thonny IDE.

• Click on "Tools → Options → Interpreter". In this tab you can choose an interpreter and COM port.

• After all the process Thonny IDE is ready to work.

• To flash the demo, open file in Thonny IDE. Next click on green button to run the current script.

Uploading firmware

To upload firmware, you need to use external programmer with Tag-connect.

Pin Map

ESP32 Open IoT and IIoT Gateways (P01 & P02)

CGE2 rev. 4.1

Element	Connection
LED
Power LED7 (blue)	+3V3
ETHERNET LED1 (green)	ETH_LED3/PHY_AD3
RGB programmable LED5 (red)	Q6
RGB programmable LED5 (blue)	Q5
RGB programmable LED5 (green)	Q4
74HC595BQ shift register
VCC	+3V3
Q7S	Q7S
Q0	Q0
Q1	Q1
Q2	Q2
Q3	RS485_TER_EN2
Q4	Q4
Q5	Q5
Q6	Q6
Q7	RS485_TER_EN1
MR/	CHIP_PU (pull up)
OE/	GND
DS	SERIAL_REG_DATA
SHCP	SHCP
STCP	STCP (pull down)
GND	GND
TPAD	GND
MAX481CSA_1 UART RS485 transceiver
DI	UART1_TX
DE	UART1_DIR
RE/	UART1_DIR
RO	UART1_RX
A	A_1
B	B_1
MAX481CSA_2 UART RS485 transceivers
DI	UART2_TX
DE	UART2_DIR
RE/	UART2_DIR
RO	UART2_RX
A	A_2
B	B_2
ST3232BTR RS232 driver and receiver
C1+	C1 (100 nF)
C1-	C1 (100 nF)
C2+	C2 (100 nF)
C2-	C2 (100 nF)
T1IN	UART1_TX
T2IN	UART2_TX
R1OUT	UART1_RX
R2OUT	UART2_RX
V+	C3 (100 nF)
V-	C4 (100 nF)
T1OUT	TXD1
T2OUT	TXD2
R1IN	RXD1
R2IN	RXD2
USBLC6-2SC6 ESD protection
VCC	USB_V
GND	GND
IO1_A	DATA-
IO1_B	CONSOLE_RX
IO2_A	DATA+
IO2_B	CONSOLE_TX
MicroUSB type B
V_BUS	USB_V
D-	DATA-
D+	DATA+
ID	GND
GND	GND
M24C02-RMC6TG_1 I2C EEPROM
E0	GND
E1	GND
E2	+3V3
VSS	GND
VCC	+3V3
WC/	GND
SCL	I2C_SCL
SDA	I2C_SDA
M24C02-RMC6TG_2 I2C EEPROM
E0	+3V3
E1	+3V3
E2	GND
VSS	GND
VCC	+3V3
WC/	GND
SCL	I2C_SCL (pull up)
SDA	I2C_SDA (pull up)
GD25Q64CSIGTR QSPI FLASH
CS#	SPICS0
SO	SPIQ
WP#	SPIWP
VSS	GND
VCC	VDD_SDIO
HOLD#	SPIHD
SCLK	SPICLK
SI	SPID
IP101GRI ETHERNET transceivers
MDC	ETH_MDC
MDIO	ETH_MDIO
MDI_TP	TXD+
MDI_TN	TXD-
MDI_RP	RXD+
MDI_RN	RXD-
X2	-
X1	GND
RESET_N	ETH_RESET_N (pull up)
ISET	ETH_ISET (pull down)
LED0/PHY_AD0	ETH_LED0/PHY_AD0 (pull up)
LED3/PHY_AD3	ETH_LED3/PHY_AD3 (pull down)
TEST_ON	-
REGOUT	C21 (100 nF), C35 (10 uF)
VDDIO	+3V3
AVDD33	+3V3
GND	GND
TXEN	ETH_TX_EN
TXER/FXSD	-
TXCLK/50M_CLKI	ETH_CLK_IN
TXD0	ETH_TXD0
TXD1	ETH_TXD1
TXD2	-
TXD3	-
RXDV/CRS_DV/FX_HEN	ETH_RX_CRS_DV
RXCLK/50M_CLKO	-
RXD0	ETH_RXD0
RXD1	ETH_RXD1
RXD2	-
RXD3	-
RXER/INTR_32	-
COL/RMII	ETH_COL/RMII (pull up)
CRS/LEDMOD	-
ESP32-DOWD
VDDA_1	+3V3
LNA_IN	ANT
VDD3P3_1	VDD3P3 (+3V3)
VDD3P3_2	VDD3P3 (+3V3)
SENSOR_VP (GPI36)	USB_DETECT (pull down)
SENSOR_CAPP (GPI37)	UART2_RX
SENSOR_CAPN (GPI38)	GPI_38
SENSOR_VN (GPI39)	P_DETECT (pull up)
CHIP_PU	CHIP_PU (pull up)
VDET_1 (GPI34)	BUTTON_IN (pull up)
VDET_2 (GPI35)	UART1_RX
32K_XP (GPIO32)	UART1_TX
32K_XN (GPIO33)	SHCP
GPIO25	ETH_RXD0
GPIO26	ETH_RXD1
GPIO27	ETH_RX_CRS_DV
MTMS (GPIO14)	UART1_DIR
MTDI (GPIO12)	UART2_DIR
VDD3P3_RTC	+3V3
MTCK (GPIO13)	I2C_SDA (pull up)
MTDO (GPIO15)	STCP (pull down)
GPIO2	I2C_SCL (pull up)
GPIO0	ETH_CLK_IN, SPICS1
GPIO4	SERIAL_REG_DATA
GPIO16	ETH_CLK
VDD_SDIO	VDD_SDIO
GPIO17	SPICS1
SD_DATA_2 (GPIO9)	SPIHD
SD_DATA_3 (GPIO10)	SPIWP
SD_CMD (GPIO11)	SPICS0
SD_CLK (GPIO6)	SPICLK
SD_DATA_0 (GPIO7)	SPIQ
SD_DATA_1 (GPIO8)	SPID
GPIO5	UART2_TX
GPIO18	ETH_MDIO
GPIO23	ETH_MDC
VDD3P3_CPU	+3V3
GPIO19	ETH_TXD0
GPIO22	ETH_TXD1
U0RXD (GPIO3)	CONSOLE_RX
U0TXD (GPIO1)	CONSOLE_TX
GPIO21	ETH_TX_EN
VDDA_2	+3V3
XTAL_N	XTAL_N
XTAL_P	XTAL_P
VDDA_3	+3V3
CAP2	CAP2
CAP1	CAP1
GND	GND

Optional

Element	Connection
Expander
1	FGC
2	-
3	CHIP_PU (pull up)
4	Q7S
5	SHCP
6	STCP (pull down)
7	Q2
8	BUT_EXT
9	GPI_38
10	+3V3
11	I2C_SCL (pull up)
12	I2C_SDA (pull up)
13	GND
14	GND
15	-
16	FGC
Programmer
1	CONSOLE_RX
2	CONSOLE_TX
3	+3V3
4	CHIP_PU
5	GND
6	P_DETECT
7	-
8	-
9	BOOT
10	I2C_SCL
870-62WS5128 QSPI RAM
CS#	SPICS1
SO	SPIQ
WP#	SPIWP
VSS	GND
VCC	VDD_SDIO
HOLD#	SPIHD
SCLK	SPICLK
SI	SPID
Secure element
SCL	I2C_SCL (pull up)
SDA	I2C_SDA (pull up)
VCC	+3V3
IO	-
GND	GND
SI7006-A20/SI7020-A20 humidity and temperature sensor
SDA	I2C_SDA (pull up)
GND	GND
DNC1	-
SCL	I2C_SCL (pull up)
VDD	+3V3
DNC2	-
HTS221 humidity and temperature sensor
VDD	+3V3
CS	+3V3
GND	GND
SCL/SPC	I2C_SCL (pull up)
SDA/SDI/SDO	I2C_SDA (pull up)
DRDY	-
LSM6DS33 accelerometer and gyro
GND	GND
GND	GND
RES	GND
RES	GND
RES	GND
RES	GND
INT1	-
INT2	-
CS	+3V3
SDO	-
SDA	I2C_SDA (pull up)
SCL	I2C_SCL (pull up)
VDDIO	+3V3
VDD	+3V3
RES	GND
NC	-
LIS3DH accelerometer
VDD_IO	+3V3
NC	-
NC	-
SCL/SPC	I2C_SCL (pull up)
GND	GND
SDA/SDI/SDO	I2C_SDA (pull up)
SDO/SAO	-
CS	+3V3
INT2	-
RES	GND
INT1	-
GND	GND
ADC3	-
VDD	+3V3
ADC2	-
ADC1	-
IP101GRI ETHERNET transceivers
ETH_RESET_N	Q1

P03 Programmer

ESP32 Open IoT and IIoT Gateways (P01 & P02)

P01 and P02 can be programmed via P03 USB RS232 RS485 Converters.

More info here.